Paper dulls scissors. While it's a good thing when playing "Rock, Paper, Scissors," when it comes to die life in the real-life world of die-cutting, it's not: The more you cut, the duller the metal gets. (Teresa Koltzenburg, Senior Editor, Paper, Film & Foil Converters)

Die-Cutting: Never a Dull Moment

 
 

Same goes for the metal used to die-cut paper - and film, foam, and most substrates known to humans. And those substrates known to today's converting industry are increasing at a pace that's probably a bit maddening for die-cutting suppliers, maybe even (despite the new product opportunities) at a pace frustrating for converters themselves.

 
 

But any die-cutting product manufacturer worth its salt knows figuring out how to cut today's myriad materials is just the beginning of die-cutting success. "Different materials give a certain life to the die," says Val Rimas, sales and marketing VP at Rotoflex Intl. Inc., Mississauga, Ont., Canada. "Also certain inks, which basically are abrasive - many whites, for instance, have a lot of Titanium in them - really break down the die."

 
Speeds - always a factor in converting - also are important to any die-cutting converter's process. But when die-cutting such material as adhesive-laden substrates, it means more than simply running product through a converting machine. Stripping away the unused die-cut material is critical, says Rimas. "You can only go as fast as you can strip," he states.
 
Nevertheless, conventional die-cutting processes, including stripping, these days can run to speeds of 850 fpm, Rimas adds. Read the full article…
 
Printed in PFCC, Jan 1, 2003 12:00 PM
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